Scaled movie pack build (cardboard WIP w/ pics)

After tossing around a few ideas a decided to do a scaled movie pack for my stepson. He has a RGB pack but it’s time he graduates to busting with the big boys. I started by printing Stefan’s plan to the scaled size through ms paint. Turned out to be 84%. I also plan on making another full sized pack for myself so I printed 1:1 scale for myself.

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I then made the cyclotron using cardboard, bandsaw, posterboard, and aluminum tape.

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That’s all I got done today, I spent about an hour and a half on it today. Hoping to have at least two more parts made tomorrow. I will be fiberglassing it and using filler and sanding it when everything is made.

Made the gearbox today.

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it amazes me what people can do with cardboard. if I tried this it would look like crap.

I finished up everything today except for the cosmetic plating and I’m not looking forward to that.

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Dude that is fantastic. Looking great so far can’t wait to see it when it’s done. Gives me an idea.

Ok, so today I finished up the cosmetic plating and glued everything together. My shell is now starting to take shape. I’m going to take a few days off since I’m starting to rush things (made a few simple mistakes today). I’m going to resin some test pieces next week to figure out my method of doing this.

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I’m finally ready to start applying the fiberglass to my pack. I have the next 6 days off work so I’m hoping to have it fiberglassed, filled, and sanded and ready for paint this week. I very pleased with the progress so far. Thanks for the positive comments, it’s very motovational.

looks great..Theres just something really cool a bout a smaller pack :slight_smile: Really interested in seeing how the glass and filler go!

Jesse

I really don’t know how the fiberglass is going to go so I threw together a quick thrower with mocked handles. I’m going to fiberglass this first. I’d rather ruin a gun I have an hour invested in instead of my pack that has several hours.

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I put a coat of resin on the gunbody, hope it turns out ok. If anyone has fiberglassed cardboard before, I’m open to suggestions I have my own idea for doing this but not sure if its going to work.

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I remember lillie450 making a pack and trap out of cardboard and fiberglass (IIRC). The trap thread shows the fiberglassing more than the pack thread.

Here are her threads:

Pack: http://www.gbfans.com/community/viewtopic.php?f=2&t=26836

Trap: http://www.gbfans.com/community/viewtopic.php?f=3&t=26549

I fiberglassed and resined the pack and gun body. It turned out good but definitely learned a few lessons. The pack twisted slightly but after some tweaking I got it straight again. Hopefully get to do some filler and sanding tommorow. Sorry for the dark pics, my phone takes crappy pictures in thee garage.

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Did some filling and sanding today. I also made the cornor piece but its not pictured. I need to get some paint but I hope to have it painted by Monday.

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I threw a quick coat of paint on my pack to see how it covered which was pretty good. A few more coats and a few more parts left to make. I’m starting to see it.

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Got a fair amount of work done today. VERY happy with the way this pack is coming along.

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I made the booster tube today. It was nice to get back to work on this pack. I couldn’t find something the exact diameter to use so I had to make the tube myself using a pencil, cardboard and posterboard. Hoping to finish the booster frame tonight or at least ready for paint.

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If anyone cares or is following this build, I got the booster frame made today. I made it freestyle without scaling it. It turned out really good.

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