TK-Lee's PKE Project

Hi All

Well to help keep a fire under my rear I thought I’d post my progress pics here, and keep updates of progress.

Well to start off I had already began conversion a while ago, As I really wanted it ready for a specific event, And well I rushed it, broke the cardinal prop rule and tryed to Bosh it thru quick, And well that = mess.

It wasn’t Horrid but I wasn’t happy and well this is where the journal begins, (I’m sure I have pics from earlier just can’t find them right now :roll: ).

OK First thing I SHOULD do is tidy up the workshop :lol: but Naaaaa

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Day 1:- The first thing I had to do was strip off the ribs from the bottom I had put on, as I hadn’t filled the hole on the bottom of the Iona atall just stuck a bit of round plastic in to fill it quick which looked bad, that was the main thing that really pushed me to strip it right back.

Then I had to fill the big hole and the 2 small holes I had made for temp wing switches.

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After that dried and was sanded I still needed a bit more filling on the bottom hole, and I also wanted to neaten/sharpen the edges on the top control box. Also filled the tip of the handle where it was going to be sanded flat with the rest of the handle. Also I had to build up the tiny shelf area around the bottom of the control box bit at the front as I hadn’t extended to Iona shelf before making the control box, Note to all make sure you do this FIRST, as trying to make that fiddly little bit round the bottom after is a nightmare.

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Sanded, just have to sand the end of the handle down.

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Next thing after handle sanded down was to give it a primer coat to see what I’ve missed.

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And that’s where I have got to so far, I can tell now after the priming that there is still quite a bit of sanding to go to even things out and remove the filler edges that felt smooth :lol:

Day 2:- More filling sanding and swearing :), but basically have the shell looking ready to go, not 100% perfect but if I carry on filling and sanding anymore I’ll start loosing hope, but it’s 98% in my books :), Just have to add the bottom ribs, and cut the LED holes on the control panel.

I also opened up the rear hole for the thumb wheel and thinned it, and strengthned the handle tip, as when sanding it where it was taken so thin it broke off, so good ol super glue and more filler :wink:

I also drilled the holes on the wings today, but I think I’ll buy some more LED’s I was going to use 3mm Yellow LEDs on the wings but think I’ll go for 3mm Ultrabright Yellow clear package instead and either leave them round tipped or file them flat at the end but will have to check to see that the loss of the lens tip doesn’t make the LED useless, I have some posative results in the past but not always.

The electronics I’ve basically nailed my circuit down but still need to build a test version first :slight_smile:

Well there it is, I’m open to comments, sujestions or questions :slight_smile:

ATB

TK Lee

Yeah, dude! You’re way further than I am. (I got an Iona off eBay about a month ago.)

Question:

What did you use to make the top portion out of (the display screen)?

~5B

Keep us up to date with your progress man! I’m working on one on the side and I just can’t find enough in progress pics to work off of, as there are pretty much no plans that I know of for a PKE. Thanks for sharing.

Do you have a schematic for the circuit that controls the LEDs in the display screen? :smiley: I can’t find one that will give the LEDs that “waterfall” effect. :?

HI,

I can only afford $30.00 plus $5.00 shipping. I work at a minimum wage job and I dont make much money. I really want one bad!! IF you cant tell me how much you want for it.

Thank You

Not poking at anybody, just a general observation… Why is it ANY time a propper posts pics of his work, even in progress work like this, people always assume it’s for sale? It’s not posted in the header or the message it’s self that it is, nor is it in the “for sell” forum.

But to answere the last post, for $30 you might, and I stress MIGHT get an iona from eBay for 30, but then you would have a shoe polisher that only slightly resembles what’s posted above.

The Iona Body ALONE that is required to make a PKE is worth at LEAST $50!!! In this hobby you either build it or buy it and if you want to buy it then you need to cough up some serious $$$$$$$$$$. I think you need to get into a different hobby kid!

My Iona cost me around $45 after shipping. As for getting a PKE with working lights and such… for under $30 :lol:

that looks great

what material besides wood is best to make a pke out of scratch

once again great lookin so far

UPDATE:-

OK I had an event coming up and really wanted the PKE to be there so had to knuckle down a bit, So first thing was to sand the paint away from the bottom ready to fit the new ribs, I am Soooooooooo much happier with these new ribs, the old ones well made me cringe a bit, so Happy about them now :slight_smile:

Also had to mark out the touch pad and LED positions. Then drill/file them to size.

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Then I done a quick test fit :slight_smile:

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Then it was time to hit the base with another primer coat, and whilst getting covered in paint done the first layer of matt black on the top :slight_smile:

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After the top and bottom had several coats of black I really needed to start getting it to be able to go together, so I temp mounted the LED#s using good old blue tack :), and soldered the LEDs in the wings to be ready to wire up later.

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Then with even more blue tack and some extra plastic card inside I managed to get the PKE to a static state. I still needed to make the propper selector switch cover for the screen select but that was a minor detail. SO then came the pics :wink:

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Some mood ones minus the flash.

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Well that’s where it is at the moment, Now have to get of my rear and do the electronics :wink:

ATB

TK Lee

Looking great Lee…nice work there fella :smiley:

Yes. Can’t do without those mood photos.

Work it…work it. The camera loves you.

Yes…yes…yes.

NO!

NO!

~5B :slight_smile:

[You’re lemurs, digging a series of interconnected tunnels, like the vietcong.]

Great job.

LOL, Yea Baby Yea,And I’m spent :wink:

Cheers fot that, it’s always nice to have a free chuckle handed to you :slight_smile:

ATB

TK Lee

I was lucky enough to hold this over the weekend when Dr. Higgs and I met up for a great GB session Saturday afternoon. This is looking well nice and I can’t wait to see it finished and working hopefully for this coming weekend when we’re busting.

can you make anymore and what kind of price will it be for a finished fully functional pke meter if you were to sell them

i second that question. that is an awesome pke meter