I probably should have made a post a while ago for this, considering how long it’s taking and how much effort I’m putting into it.
I’ve made some props out of cardboard before, like the Medic’s Medipack from TF2, but nothing this complex. This pack was started late last month so I could finish it by Halloween. I’m kind of MacGuyvering this pack together. I’m working out of a college dorm, so I don’t have many tools. I went with Norm’s plans, but scaled them down to 85% since I’m kind of small. It makes measurements a pain, but it’ll be worth all the effort. Hopefully.
Here are some pics from its beginning a couple of weeks ago.

First thing I did was cut out the motherboard, which in retrospect was kind dumb. Most of the parts now don’t fit too well on it, so I might have to cut out another. I do plan on layering it so it’s stronger.
I found a pretty sweet blue flashing LED at American Science & Surplus for the power cell light. It has two metal nubs on the bottom that make the light flash when they’re both touching metal or water.


HOT GLUE. HOT GLUE EVERYWHERE. Getting that stuff in the ion arm was a pain.
SUDDENLY

I figured out a way to make tubes out of cardboard by wetting one side of it and peeling the paper off. I also used this for the edges of the cyclotron later.
The edges of the cardboard are covered with wood filler. Bondo seemed too high maintenance for a girl working out of her dorm room. Besides, the filler was fun to apply with my fingers. Except for the gross sandy feeling afterwards. Ew.

I am so proud of this ribbing, you have no idea.

At Menards I found a pack of reflectors that fit nicely behind the washers I got for the cyclotron.

This is how it looks after last night.
I’ve still got a lot to do, but it’s a huge chunk done. I’m waiting on an art instructor to let me use her wood shop to cut some PVC for the gun. Once I get that assembled it should be smooth sailing.
Most of the small doodads and wiring I’ve been picking up at Menards and AS&S. It’s been really fun figuring out how to make this happen and the more I get done the more excited I get.
With luck I might be able to get this done for Halloween and polished for DaishoCon in November.

