Well I’m in the middle of my first pack build with a buddy on the forums (ketchupkyle) and decided to start documenting it.
We’re trying to do as much from scratch as we can with the limited tools we have (so be nice Lol). That includes electronics from schematics found in the forum builds (shout out to jackdoud for all the particle thrower documentation on his website!), programming sound chips (mostly done that part) and of course lots of wood work, fibreglass and bond.
I’ll start off with the booster frame. It took many trips to home depot among other hard ware stores to finally come across this door stripping. I was unable to find v groove matting anywhere other than massive rolls online. 

Got it cut down to size and added some Dixon ticonderoga pencils (not vintage).

We managed to find some backer board that looks pretty good.

So here’s the frame with the strips and the base (cut from MDF).

All in all we’re pretty happy with the way they turned out! Here it is all primed up and ready for a coat of black!

For the particle thrower we decided to go the route of pepakura. Neither of us has ever worked with fibreglass, but there’s a first for everything and if there’s anyone out there thinking they can’t do it you’d be wrong. We really expected the worst but it was way easier than we thought it’d be! Just remember to always use a proper respirator and do it in a very well ventilated area.
Here’s the start with some card stock. We used Elite’s plans for the box and printed them in a way that was easier to fold and tape.


Here it is after the fibreglass with grill and light bar cut out.


Here’s it is after drilling out some holes and sanding

and then after some bondo and primer

Well that’s it for now. I’ll try to post more of the thrower this week end and the electronics too!




















