First big update!
Got my shells in last night. The best part about building two packs at the same time is that I can test ideas and theories on the first and perfect it on the second. So I’m moving along quite well. Here are some progress pics.
First thing I did was remove the vacuum edges from the shell. There were three or four areas where the plastic lays oddly. Basically I took a Dremel and cut away the area.
Then I applied JB Weld putty to the areas to fill in what I took away in any areas that exposed the inside. While I had the putty out, I also bolted the shell together and filled in the infamous SC gap.
Next up was the booster tube and plug. In keeping with other SC builds, I used 2 inch PVC and cut it to length, added a 45 angle cut at the bottom and sanded as necessary to get a good fit to the shell. For the plug, I used a 1.25 diameter dowel rod. I also made a spacer using extra pipe insulation from the head guard on the ALICE frame.
I sanded the top of the dowel down to smooth it out. Looks pretty good I think. You can see the Ion Arm in the background there. I didn’t take any progress pics because I was unsure if I’d build one or order them. I decided to keep the arm I built and I’ll display pics later.
Here’s a shot with a test placement of the tube. Pretty good I think.
In one of those shots you can see the HGA I built as well. Again, wasn’t sure if I was keeping what I made or was ordering one, but I’ll probably be keeping it. You can see I was trying a fake weld test on it as well. That was obviously abandoned, but I couldn’t help but test it on something. For thr tops of most, if notall of the tubes, i used styrene signs fron Lowes. Here is a better look at it.
Here is a shot with everything I have in a dry fit.
With the Ion arm, I used Stefan’s plans to cut out pieces of styrene and glued it together using Goop for plastic to adhere it together. When I build the second one, I’ll add progress pictures. I added some fake welds. The guy I was building it for wanted big, embellished welds for his. Mine will be smaller.
That’s all for now. Tonight I hope to finish the filler tubes, injector lines and start prepping the second shell.