The following is a “no paint” how to on finishing up the Kenner replacement packs I made for this thread:
The first pack up will be the “Movie” version (first in line)
Before starting, I clear off my work mat and lay out the tools I will be using. This is good for me, but not so much for you as you may not have some of these items. This was pointed out to me in another thread by enchanted unicorn.
So I won’t be using any of the tools depicted below.
Instead, I hiked on over to the local Dollar Store and bought my supplies. Must have items would be the course nail file, the buffer/shine nail file, snap blade knife and the super glue. The manicure tool set was an extra bonus. Crappy scissors, a bendy metal tweasers and so much more. The block buffer combo I didn’t need to buy, but if I hadn’t found the other file sets, I would have sliced the block apart and used the “faces” to do the sanding. All total the “tools” should only cost you $5.00. Items that are not shown but I had lying around the house are wax paper, masking tape and toothpicks.
Here is how the parts come out of the molds after casting.
I try to slice off the large chunks of flash, but sometimes a few pieces get through. I’m using the crappy scissors to trim it down.
The pieces I send you should look more like this.
Let’s get started! First thing to do is to even out the bottoms of the thrower parts: top, bottom and buckle (heat sink). Lay the course file down flat and sand by moving the piece back and forth accross the file. Stop and check the progress every few strokes as it does file down quickly.
Use the scissors or the snap knife to remove any leftover flashing. When using the knife, tilt the blade opposite of normal and use it to scrape, rather than cut the excess off.
Now to round off the barrel bottoms. Use the fine sanding side of the buffer file to shape the barrel bottoms and get rid of any large ridges.
Thrower bottom looks pretty good. Thrower top needs more sanding and rounding off.
Follow the directions on the nail files. Next step is to remove ridges and scratches.
Same thing only different. Keep working on rounding the barrels, stopping every few strokes to check the progress.
You should be able to notice the plastic starting to smooth out to it’s origional color and surface.
Step it up to “step 3” and add the shine.
Having buffed out all the thrower pieces, it’s time to put them together. Test fit the two halves together and do any light sanding as needed to insure they match up without any overhang.
After fitting it’s glue time. Line the halves up on a disposible surface such as wax paper or in this case a square of blue masking tape. Point being, put it on something so the glue doesn’t bond it to your work place if you should get sloppy.
On a 2nd piece of wax paper or masking tape, squeeze out a small portion of super glue.
Hold the thrower halves together, Dip the toothpick in the super glue and run a bead of it accross the seam on the thrower. This takes two hands ( maybe more) to do.I had to fudge the picture, but you get the idea.
I set the thrower on the pack to let the glue set up before any further work on it.
While the glue is setting, it’s time to fit the magnetic plug in the back of the figure
Strange thing is that I found a slight difference in the size of the holes in the backs of my Ray and Louis figures. I don’t know if it was manufacturing or shrinkage due to the age and storage of the plastic. Either way, what fits one does not fit the other. Here we see the magnetic plug it a wee bit to wide.
Sand a little. Test fit. Sand a little. Test fit
Keep doing this until the plug seats correctly which is so that there is a slight bit sticking out of the hole. Then it can be pushed into the figure and should wedge in flush with the back.
Now, back to the thrower. Use the course file to even off the beads of glue on both sides.
Then do the smooth down just like before.
Do the glue thing with the buckle and the thrower should be done. Please note that the buckle used here has 2 defect bubbles in it. The buckles I send out will not.
The next phase would be painting, but if you want the one color toy look and have taken time with the sanding and polishing. It should be good to go.
Please note that this is the macro setting with flash used to take the pictures and so scratches that are not evident under normal lighting conditions show up really well here. It looks better in real life.
Louis is ready to take on any ghost headed his way, or not.
Next tutorial will be on painting.









































































