I just did some research on the net and found 2 Water Jet and 2 Laser cutting places all in this area. As soon as I can make a template for my shells, I’ll be getting quotes from them.
Theboysingrey, if you’re not in a huge hurry building your pack, maybe hold off a bit on that MMM board…
Vince, thanks for that link about making your motherboard. That is a big help.
I shipped one to Australia a few years ago, so Italy should be just fine. I’d probably reinforce the box the same way I did that one. He said there was a corner bashed in when it arrived, but the shell inside was unharmed.
Just finished the first shell, and will be tracing that for the motherboard template. As long as one of the four local places does it for around what’s Vince is charging for his mobos, there should be no problem.
Having not done this in 4 years, this first shell went a little slower than expected. Some of my material was past its shelf life which set things back a bit, but now I’m getting back into the rhythm of this process.
I’ve got a ton of resin ordered and on the way and will be in full swing on making these. Will keep everyone posted on the motherboards.
Hey theboysingrey, did you get your MMM mother board? I’ve got one and I want to try it before I order one to go with it, even though i’m sure DL4567’s will be a better fit
This is the way I did it on my fiberglass pack. In order to glue in the lenses and be sure they’re exactly flat/parallel with the face of the cyclotron, get something flat and glue a circle 1/4" thick that is small enough to fit into the lens hole onto that flat object, and put it tight against the outside of each cyclotron ring as you glue in the lens from behind. Studying the Planet Hollywood pics led me to conclude that the lenses are 1/4" back from the face of each ring on the shell.
The thickness of the shell will vary slightly, so it may not always be exactly like shown here. In my case my first shell was quite thick, and so I put epoxy around the edge of each red lens and slid it into the hole. The support circle will keep it from going forward too far, and any smeared epoxy will be on the circular wall inside the pack and not visible. Don’t get any epoxy on the face of the lens (front or back) as you’ll probably see that if there’s a light kit behind it.
Hi Nafi, thanks for the interest. I would very much like to make a shell for you.
UPDATE ON THE MOTHERBOARDS:
Got a couple quotes in today, and the good news is that I’ll be able to match Vince’s price of $40 with the purchase of a shell. If the water jet place keeps their promise, I’ll have them in hand by the middle of next week.