Halliwax's Uniform Build - Thanks PssdffJay!!!

I got it in the plumbing isle that has clear hoses and stuff, but I showed the guy a photo of what it looks like from Bishops thread.

I think your name is a little low. Ill post a photo of where mine is.

I ended up standing in front of a mirror try to figure out the placement wearing the suit. Factor in the number of letters, mine probably should have gone a smidge closer to the zipper, but I think yours needs to come a bit over from the zipper, and up by half the height of the patch. It looks like on venkmans photo by the containment unit that the top corner of the pocket is in line half way with the name tag.

Ignore the smaller patch, just see my placement of the top one.

Ok, don’t listen to me. I just ironed on my new patch on my new suit and it lines up differently.

LOL I trust ya jay, and appreciate all ur help. Once u iron it on do u throw a few stitches in it?

I guess in going to have to de stitch the Velcro on the nomex in order to move the patch up

Tonight begins the stitching, I must admit I’m alittle nervous

Yes, Velcro needs to come of. Go slow and rip the stitches out from inside.

What I did last night was wear my suit, and looking in a mirror line up my patch to what looks good to my eyes and the I used a piece of packing tape to hold it on and see what it looked like. I adjusted it about 3 times before I was happy. My new suits pockets are a little higher than my old suit, so I went off what looks good to me.

Then you want to iron it on high for 30 seconds constantly moving the iron. Put a flat towel inside your suit, and a flat towel on top of your patch. Make sure the patch doesn’t move when you put the towel on top. Mine did and I noticed it after I ironed it. It’s ok though, you can peel it off and I was able to reposition it and iron it again and it held. Then try your suit on again and if it looks good, sew all around the edge like this.

My new patch has a bit more tape on either side of my name, not sure if I like it or not like that instead of like my old patch.

Take your time sewing. Throw on a movie or an audio book or something. Sew up through the suit from the inside and down through the patch from the outside. Use one hand to pull the needle and the other hand to guide the thread so not doesn’t tangle. I’ve watched guys sewing and when the thread gets tangled, they don’t look to see what happened, the just try and pull as hard as then can and it breaks the thread and they have to start over. If it takes you 6 hours to sew, so what? I’ve sewed a lot, not well mind, but a lot, and I’m still slow. My patch took me probably 2 hours last night and it’s small. The no ghost took probably 4 but I took a break in the middle and the Luna patch is a little harder because there isn’t an iron in backing and it’s easy to get the arm bunched up while sewing. Plus it’s inside of a sleeve, not the easiest location to sew in haha!

Take your time, lots of reference photos for placement, and did I mention, take your time? No? Ok, take your time.

ross i like the extra spacing on the sides, i wish mine had alittle extra on the sides

well i just finished the elbow pads, gonna attempt the name tag now while the pads dry

hopefully i will be back!! thanks again jedi master jay, much appreciated!

well i was hoping to have a big update today, figuring friday i had my mind set on finishing the entire uniform BUT i have a friend who owns a restaurant and needed some help this weekend. i ended up working all weekend :frowning: i did how ever saturday night skip out and hit up joannes fabric as my girlfriend got her nails done a few stores down, i was way too tire to drive so when she said she was heading out that way i said “sure i;ll go with you to get ur nails done!”

big thanks guys!

gonna ATTEMPT to work on my uniform this up coming weekend, im back to working crazy stupid hours this week…

the top marker is the same as the bottom and the same marker Jay used, i figured i’d show the part number incase anyone trys ordering it online

222-S #1

so thanks jay, for sourcing a great marker

and thanks bishopdonmiguel for suggesting the fray check, i found that as well at joanne fabrics

i just went threw this whole thread real quick and realized i didnt post pictures or update you guys on my pads!

the other day i brought home 2 empty, 2 liter soda bottles from the pizza place down the street from where i was working. ( we dont have soda in our house) so i read on here somewhere a guy used 2liter bottles so that was my plan.

the other morning at 8am it was almost 80 degrees! which was a real fluke because lately its been real cool, the other morning it was 59!! gotta love new england weather, anyway! so i hit them with 2 coats before i went to work, and then removed them from the bottles because i read on here how they wont un-stretch if u paint them stretched out

![image](http://www.gbfans.com/images/pb/lightningdan/Mobile Uploads_IMG_1936450x600.jpg)

![image](http://www.gbfans.com/images/pb/lightningdan/Mobile Uploads_IMG_1938450x600.jpg)

so when i came home they were already dry, i threw them on my bare arm and it looked good

later on that night i threw the suit on and when i rolled the sleeves to the pads inside to mark where to hot glue, i noticed i can stretch the fabric and still see white!

if i pull my arm up to my chest like if it were in a sling, you can see the white lines. i remembered jay saying he used protein powder jars, i dont have any but my brother does!

so i drove over to his house and asked if i could borrow one, i then threw a small garbage bag over it and duct taped the bottom so when i painted it the protein jar wouldnt get painted.

stretched the pads over and i couldnt believe how much further they stretched, sure enough another “jay trick worked!!”

i cant wait for this weekend now, i really want to tackle the pads!

I don’t know everything. I thought I was wrong once, but I was mistaken. :wink:

Careful the first time you use the paint pen, it flows out fast the first time, start a bit on the outside edge to get used to how much it comes out then do the middle detail lines. Then just finish around the outside edges. Looking forward to seeing this all done. How are the boots breaking in?

ok guys, it has been a long week at work ( i didnt get the holiday off and its been hotter than hell!) and i have been fending so bad to work on my uniform, i got home tonight around 7, unpacked everything, got my work cloths in the wash, and started cracking at my elbow pads

again im going for this look

in this photo the pads seem real dark, but in other ref photos they dont show as dark.

i have been debating all week weather to roll or cut. the only reason i cut was i didnt notice until i really started staring at my iphone screen at elbow pad screen shots. and i didnt realize how frayed the ends were!

so now i got this bug for frayed pads, plus my goal is to make this uniform look old and weathered so i figured i’d cut them and once the shop restocks pads, ill grab another set just to have

again BIG thanks to Jay, if it wasnt for him i wouldnt have pads right now!!

so here i am now, i stitched the black elastic and made them 3"x3-1/2"

i then rolled the pads inside and marked with a sharpie a cut line and cut away. i then used the left over pieces to try fraying techniques. i tried slicing them which worked but not like i wanted, i tried a few different slashes and then by mistake i realized if i dont slash or cut, and jut rub the blade up against the edge it frays instantly!! i now had to paint them again outside, i still have my brothers protein power jar, he left it here for me sometime this week so that was a plus!, i stretched them over and used the Jay technique

there u can see the left pad before i painted it, when stretched you can still see white, NOT anymore!!

so now here i present my weather pad, yes 1 pad i have been working on this 1 pad since 7 and its 1:23am as we speak so tomorrow i hope i can finish the other one

i took a few photos to try and capture the black lines i made with the fabric marker but it just doesnt seem to get it good enough in the picture. but in person it looks real sharp! i like how the lines came out

now the edges…

i used the same marker on the outside edge of the pad, and it looked great when the marker was just applied and still wet, but once it dried it really blended in too good with the pad…

so i gave it another coat and it still didnt really pop, i then used my black sharpie and covered it and it stands out alittle better, again the photo makes it look really blended in, maybe i should take a few with the flash on tomorrow

too late to throw the suit on, but i think its gonna work out!

im off now, ill crack at it some more in the morning, good night crew!

Looking nice and old and beat up my friend! I think that’s what you’re going for right?

Great to see your progress. Glad to see you cut those pads. The frayed end are part of the look!

Next time you are at Joann’s, pick up a cheapie seam ripper. These are a great tool for ripping out threads without damaging the underlying fabric.

Also, for those with old eyes and ham fists like me, a threader makes easy work out of getting that damn thread through those little needles.

Keep up the momentum. You’re doing great!

thanks for the kind words guys! i finished the second one early this morning.. fell asleep around 2am, and then up at 4:30.. couldn’t break my internal clock, i tossed and turned trying to go back to sleep but after 20 minutes i said screw it

turned all the lights on and finished the second pad. i actually got allot of work done this morning, i got a phone call to come into work ( my friend needed me again at the restaurant) so ill post pictures later tonight of the progress

to be completely honest, i like the beat up pads but kinda feel like a out cast seeing everyone else’s clean pads, having second thoughts now about my cutting decision

i keep telling myself that i can just grab couple extra pairs when they come back in stock, i think i have anxiety over this because i couldn’t get my hands on any until Jay came in and saved me. thanks again Jay your too cool!

alright guys, ill report back tonight, i got some interesting things to show u!

you know that sewing kit i bought came with that same exact threader! i had no idea what it was!! you are not kidding about the eyes, mine are pretty good so far, but it is a PITA threading the needle!

the kit also came with a “finger cap” the little tin cap to put on ur finger to push the needle threw, that is a life saver!!

and the ripper! i gotta get me one of those! i used a brand new razor blade to carefully cut the left arm pocket cover off the other night, too my time and made sure not to cut too deep, i used the razor blade to remove the velcro as well

i have done allot of work, just don’t have the time during the week to post the photos of the pervious weekend, tonight i should have a pretty good update!!

plus i want you guys to comment on my name tag before i stitch it in, make sure it looks right to you guys!

LOL your too much guy, wish we lived closer. as for the boots, i wore them last night again, still killing me, but did notice more ease on leaning side to side with 1 coat of mink oil. I’m going to repeat that progress again tonight and leave out in the sun tomorrow

if i feel up to going out tonight I’m gonna grab some new soles as well!

ok lets show off what i have been up to the last couple of weeks!! first off i want to show my favorite part of the uniform! spongefaces belt gizmo!!

amazing product, and amazingly neat way he packaged it, very very impressed with his product!

my first attempt at bending them with needle nose, which i ended up working it out better after i put the heat shrink on it

warming up, installing the little resistors. this is wear the squinting began!!

my little army of nexi’s, i feel like i was playing warhammer or something when sliding the correctly measured heat shrink on lol

finished up the little guys, now on to the next step! during this process i was getting alittle nervous

jabemt soldered something this small in awhile, im usually soldering connector ends on, or splicing wires, this was something totally different for me

here you can see where i screwed up, not only did i install some of the brown discs in the wrong order, but i also had them sitting too high. i ended up heating them back up, and fixing them. which is kinda upsetting because you dont see it behind my belt holster

i bought this helper hand setup when i repaired a few capacitors on my tv. it sure did come in handy with this project!

heated up and shrunk! i used a test subject and instead of using the heat gun, used a lighter to see if i could getr the white color looking older and dirty. i tried it on one and it didnt come out the way i liked, so i stuck with the heat gun

just like doug suggested, the heat gun worked amazingly

this had to be the worse part…

i was too afraid of sanding down the tops of the LEDs for the nexi’s so i used clear poxy to attach them, it took me one night to glue them, and when i went to bend and measure them i detached 1… so i had to glue all over. i also forgot to mention one of the LEDs came defective, she wouldnt light? so i stripped the black heat shrink off it and sure enough one wire feel right out! i soldered it back on and we were good to go! i also installed the LED on the edge of the board, so incase something ever happened i can easily access it

scariest part by far…

bending them up!

chips in place, not glued yet, and the brown discs still havent been tweaked

went with flat black

now for the straw… i didnt have a clear one, so i used a glue stick!! when i installed it it was super tight, so i sliced the side to get it in, with the film on top it looks exactly like the straw, i was impressed with myself on that one! :slight_smile:

almost there, the circuit worked out and everything flashed like it did in demo video, thank god!

almost done, here you can see on the error box, the super glue gel i used (and i used VERY little drops) had some kind of chemical reaction with the plastic, fogging it… i was upset the following morning when i checked on it, at first i thought it actually ate a hole in it! but its only smoked… i keep telling myself i want old and dirty looking but this kinda upsets me

this is where i cheated… i like the MEGA micro chip, with the baby chip inside it, and wanted to use it, but i also love the red coil wire on the DBs on the GB2 gizmo. so i kinda made my own DB, hope i dont get flamed for it!!

on the back i used the velcro (soft side) off my nomex suit, i sanded down the back of both boards, but saw on here someone used a piece of fabric or carpet on the back of the DB. i had de-stitched my velcro tag so i figured why not?!

image

here again u can see the super glue carnage… i cant believe it bleed threw with the only little amount i used… i figured i would have to glue it again because i used such small drops

at this time i was debating on the pillow, and making my shaver cord detachable… but i ended up epoxying the cord, and installing the pillow, i didnt have much luck like doug suggested heating up wire and pushing it threw the pillow. the wires always seemed to bend, so i heated up paper clips, the heat shrink he supplied worked great! and with VERY little filing the paper clips fit into the MB

i also got to install my white T, it LOOKS and works much better!! the black end could be pulled out very easily, this white one went on HARD and i dont think i can pull it off if i tried!

universal black vac T from autozone

clear T from lowes

for the guys looking for this T, here is the part number #A-291

quick mock up of the belt

i think im going to bend a U shaped piece of aluminum at the shop and glue it to the inside of the gimzo holster making it alittle flatter. i sprayed it with water and put my tool box on top of it trying to fold it, but it only lasted a few hours and then she popped back up lol. maybe the metal with hold the front shape better, and i can also incorporate the holder for the 9v

tyger cheex belt clamps, and holster, 2 thumbs up!!

elbow pads elbow pads, elbow pads…

all week at work i was day dreaming about the elbow pads… i ended up stitching my own elastic square patches 3x3-1/2"

![image](http://www.gbfans.com/images/pb/lightningdan/Mobile Uploads_IMG_2006450x600.jpg)

i then went to all my pictures and screen grabs ive down loaded for reference and decided to fray the ends. the GB2 ends are wicked frayed, it seems at the beginning of the film the pads dont seem so frayed, but at the end when they throw on the packs before they enter the apartment building there are some great close ups of the pads and they look beat! i actually have a great picture of egon i used as reference

![image](http://www.gbfans.com/images/pb/lightningdan/Mobile Uploads_34_002.jpg)

here you can really see how frayed they are

![image](http://www.gbfans.com/images/pb/lightningdan/Mobile Uploads_murrayir3.jpg)

another good one in color

anyway so what i did was rolled the pads inside themselfs so i felt like i got the right lenght, pinned my squares in place and marked them with a sharpie

![image](http://www.gbfans.com/images/pb/lightningdan/Mobile Uploads_IMG_2010450x600.jpg)

![image](http://www.gbfans.com/images/pb/lightningdan/Mobile Uploads_IMG_2011450x600.jpg)

![image](http://www.gbfans.com/images/pb/lightningdan/Mobile Uploads_IMG_2013450x600.jpg)

cut with the scissors, notice how little fray they have with the brand new scissors, i think i posted before i used a razor blade and slide the blade up and down the long way to “brush” the end and they frayed quite quickly

image

![image](http://www.gbfans.com/images/pb/lightningdan/Mobile Uploads_IMG_2024600x450.jpg)

that is without a flash, you can now finally see clearly where i used the fabric marker, and sharpie for the trim coloring

![image](http://www.gbfans.com/images/pb/lightningdan/Mobile Uploads_IMG_2023600x450.jpg)

![image](http://www.gbfans.com/images/pb/lightningdan/Mobile Uploads_IMG_2022600x450.jpg)

i dont know if you guys had to do this but when i put them on, you could very clearly see the circle still. so i had to use a razor blade and cut the circle out from inside the elbow pad. if i knew about this before i would have cut the circle out before i stitched the patch on. it was very difficult, and i really had to watch at times because the circle is VERY close to the top and bottom edge of the patch

![image](http://www.gbfans.com/images/pb/lightningdan/Mobile Uploads_IMG_2021600x450.jpg)

big shout out to Jay, if it wasnt for him i wouldnt have my belt and pads, or my spengler pin! thanks so much yet again buddy! i owe ya one!

tomorrow starts another long work week away from home… i have a bunch of stuff coming this week so ill have more updates, i also have pictures of my noghost, and name tag but its late and i need to get to bed. hopefully i can post them tomorrow, ill catch you guys around!!

Looking good. :slight_smile:

I had a few problems with super glue fogging on my gizmo. Depending on where it is, you might be able to hide the white stains with a thin coating of Tamiya X19 “smoke”. Of course, it may end up too dark, but if you want the old and grimey look, dark is better than light… I used to use that paint to weather model planes.

alright so now im super paranoid… i worked tonight for about 2 hours putting on and off the suit with the name tag and no ghost logo.

again ive been keeping this secret from my family so i had to use the digital camera with the timer option, these photos posted below are what i have pinned on the suit as we speak, tomorrow i will post some photos of other locations, i THINK i go the noghost exactly where it needs to be, tell me what you think

flash is on, my pads seem much brighter now

the top of the ghosts head is 2-1/2"s from the top solder seem

same as my name tag, i raised it up from my older post, but i thought it was too high so i lowered it about 3/4" and now its 2-1/2" from the solder seem as well

any suggestions with the name tag location?

I would almost be tempted to move the name tag more inboard towards the zipper and down a smidgen more.