I had a resin ion arm off nick which is hollow so has a hole at the bottom. What I did was get an piece of mdf about 25mm thick and cut it to the size of the hole at the bottom of the ion arm. I then drilled 4 holes one in each side of the ion arm. Countersink the holes ( fairly deep). I then glued the wood inside the ion arm and screwed it as well so it’s nice and strong creating a bottom face for the ion arm. I then filled the holes in and cleaned the filler up so the heads of the screws could not be seen. I then drilled 2 holes through my shell and screwed the ion arm to the shell from inside the shell. The metal part of the ion arm at the top was screwed in place. I drilled and tapped the holes and used the m4 bolts that were supplied with the ion arm. I glued the resistors in place onto the ion arm but drilled some holes were the screws are and glued the screws in place. I think I have pics in my pack build thread of the wood in the ion arm. Also to help out with the weld I got a tube of poly fillet from homebase or b and g. The type that you use the gun to squeeze the fillet out. I then went up the sides squeezing a small amount out to create the weld. Takes about 24 hours to go off fully maybe a little longer with the cold weather.
Pack is coming together nicely now. Looking forward to seeing the jupiter electronics gun lights as im looking at ordering some myself as i want to update my lights in my gun.
Just some friendly critiquing here, but I think your Booster Tube might be a tad off center. If you were facing the pack, it looks like its a little too far to the right. I could be wrong though.
Well here here is my almost complete pack. I have to fit a red and blue perspex lense as the glue went everywhere. .
Fitted the light kit to the pack and made holders for the leds, i thought it was a tad bright so added some red felt i think now it looks great. Even made a alloy plate to hold the board in place.
The part that took me a long time was the Spectra cable. it just looked ■■■■ so i had a great idea. cut a small length of garden hose and wraped the cable round it. the now fits nice and snug in the clamp on the booster and into the hole in the pack.
i have ordered lots of parts off nick and i have to say his parts are excellent quality and really good. Hardly any cleaning up to do on his resin parts. You having the individual parts for the thrower or the new complete cast thrower in the 2 halfs